Where Were You Standing? The Question Behind the Tottenham Reach Stacker Fatality

Four incidents in this week's brief, from Tottenham to Palmerston, come back to one question about exclusion zones around plant under load.

At around 9:30am on 15 September 2026, a 54-year-old man died at a Tottenham warehouse when a load dislodged from the reach stacker he was standing beside and crushed him against pallet racking. WorkSafe Victoria is investigating. It is Victoria's 33rd confirmed workplace fatality of the year and the second in six days, following the Truganina scissor lift death I wrote about last week. I won't speculate on what happened in Tottenham while the investigation is open. But one line in this week's brief stopped me: both deaths turn on where people stand relative to plant that is under load or under maintenance.

That's the question I want to sit with today. Not "was the plant safe?" but "where was the person when it stopped being safe?"

The Same Question in Four Places

Tottenham wasn't the only story this week where position mattered more than the plant itself. In Palmerston, a civil construction worker lost a thumb in August when a steel road trench plate slipped off an excavator quick-hitch lug being used as an improvised lifting point. NT WorkSafe's alert makes a blunt point: an excavator suspending a load is being used as a crane.

In Norlane, Energy Safe Victoria has charged Quinlan Cranes after a crane's steel chain contacted a 22kV powerline in September 2025. Four workers were shocked by the arc flash and one was airlifted with severe burns. At Rangers Bridge in Queensland, a roofer pulled a 6.5 metre batten into a 12,700V line and suffered burns to 15 per cent of his body. The principal contractor's own WHS management plan had identified that line. There was still no exclusion zone and no spotter.

Four different sites and four different ways of getting hurt. Every one of them comes back to the same thing. Somebody was inside a zone that should have been empty.

Ask Yourself About Your Own Exclusion Zones

  • Is there a defined zone around every piece of plant that lifts, carries or stores a load? Or does the zone only exist when someone remembers to put out cones?
  • Who is allowed inside that zone while the load is suspended or being moved? How would the operator know if someone walked in?
  • Does the zone account for where a load goes if it falls, slips or swings? Not just where it is meant to go?
  • When plant is used for something it wasn't designed for, like an excavator lifting a trench plate, does anyone stop and treat it as a new lift with a new risk assessment?
  • If your plan identifies a hazard such as an overhead line, what physical control actually exists on site to keep people and equipment away from it today?

Identifying Isn't Controlling

The Rangers Bridge case is the one I'd put in front of every site manager this week. The brief puts it plainly: identifying a hazard in a plan and controlling it are separate duties. I see this gap constantly. A risk register lists "mobile plant interaction" or "overhead powerlines" and everyone feels covered because the hazard is written down. But a line in a spreadsheet doesn't stop a load from dropping and it doesn't stop a batten from reaching a conductor.

An exclusion zone only works if it is physical, visible and enforced by someone with the authority to stop the job. Paint on the floor, barriers, a dedicated spotter, a rule that nobody walks between a reach stacker and racking while a load is raised. These are boring controls. They are also the ones that separate a near miss from a fatality.

One Thing to Do This Week

Pick one piece of load-handling plant in your workplace. Stand where workers usually stand while it operates. Then ask the operator where the load would land if it came off the tines, the hook or the lug right now. If the answer puts anyone in the path, you've found your gap before an inspector or a coroner does.

If you drew a line on your floor today marking where no one should stand, how many of your workers would be standing on the wrong side of it?